350KW Windmill Controller

Project Name

Project Description

Windmill consists of multiple subsystems and real time co-ordinated operation of these subsystems is essential to gain maximum throughput. This is a kind of project where ruggedness and safety interlocks are of utmost importance.

Major subsystems in the project were control and monitoring of Pitch Control System, Yaw Control System, Grid Control System, Production monitoring system, Safety Monitoring System. Each subsystem communicates with other subsystem to operate windmill as per desired modes and operations.

In addition all parameters changes are being logged in database, system generates 20+ management reports and emails them automatically on daily/weekly/monthly and yearly schedule.

  • Client: SEP Energy
  • Technologies: LabVIEW, NI CompactRIO, FPGA, RealTime, Database, Excel Report Generation, Email/SMS Notifications

Storage System Automation

Project Name

Project Description

This system maintains the stock of various items in storage system. Based on computer commands automation system brings in requested tray to delivery window. Database linked application maintains the log of all transactions carried out. Maintains stock levels of all items and also issues alerts for low stock levels of each item.

Tons of other features like stock verification, parallel operation for multiple windows, multiple instruction queuing through excel turns operators work into breeze.

System also features inbuilt report generation about the consumption patterns which are useful for taking further managerial decisions.

  • Client: Space Magnum
  • Technologies: LabVIEW, Modbus, NI VISA, PLC, mySql Database, Excel Report Generation

Welding Control System

Project Name

Project Description

Welding controller system is configuration and data logging system for network of weld stations. Single PC (or multiple PCs if required) is connected to Ethernet network of weld controllers. Application dynamically identifies all the controllers and allows authorized person (as per assigned right) to view/modify 200+ welding parameters for each program. Extensive Validation and range checking ensure that user does not enter improper values for parameters

At the same time for each weld spot take on any machine system records 46 measured parameters in database. Advance report generation module then churn out this massive data to do extensive statistical analysis.

  • Client:Nash Robotics
  • Technologies: LabVIEW, TCP-IP, mySql Database, Excel Report Generation,

Head Inspection System

Project Name

Project Description

This intelligent Vision Inspection system identifies the type of rotator and head which inturn assembled on engine. The system rejects the head if one of following happens

  • Missing rotator
  • One or more wrong variant of rotator assembled on head
  • Variant of head does not match with type of engine
  • Barcode does not match with type of head

System consists of four vision cameras and LabVIEW Vision development module. System is fully automated and application communicates with Siemens S7-200 PLC for machine operation.

  • Client:John Deere
  • Technologies: LabVIEW, NI Vision, Camera Interface, Siemens S7-200 PLC, LabVIEW Siemens PLC Communication, Database, csv Report Generation

FIP Adjustment System

Project Name

Project Description

Fuel injection pump assembly during engine assembly is a critical process. This process requires accurate tuning in order to get proper timing synchronization. System which we provided assists operator to quickly achieve the precise tuning. This saves time and also in built poka yoke ensures that there are no human mistakes

The system maintains record of Engine Serial Number, FIP Serial Number and tuning Settings in searchable format.

  • Client: Volvo Eicher
  • Technologies: LabVIEW, NI PCI data Acquisition, Heidenhain lvdt, Microsoft SQL Database, Excel Reports

SCADA: Water Treatment Plant

Project Name

Project Description

Water Treatment plant SCADA is provides complete control and monitoring system for water treatment plant. User can watch status of all motors, water levels, electricity consumption and motor temperatures etc. The system is also connected to the internet and remote monitoring is possible for authorised person

Graphical presntation helps operator to quickly grasp the entire plant situation. and intutive GUI almost eliminates the learning curve

each parameter is logged in mySQL database and multiple reports are generated as per customer requirements.

  • Client: Alfatech/ Mather and Platt
  • Technologies: LabVIEW, Database, Report Generation, Email/SMS Notifications, Remote Monitoring

LabVIEW based Andon display

Project Name

Project Description

On any manufacturing plant it is important for management to know the exact status of days schedule in realtime. Also quickly locating the problems translate into huge savings by eliminating speed loss. LabVIEW based Andon Display is big display hanged over manufacturing line. It contineously communicates with line PLCs (Simens S7 PLC) to understand the exact status of process. the inbuilt algorithm inside then identfies the problems (if any) and then highlights it on the display board. It also keep tracks of production schedule

All the production data is fed to mySQL database so that extensive report generation can be performed afterwards.

  • Client: ABB
  • Technologies: LabVIEW, Siemens S7 PLC, RealTime, Database, Excel Report Generation, Andon Display

Shim Selection Machine

Project Name

Project Description

In hub and cup assembly of vehicle keeping accurate predfined gap between the two items is very important to ensure proper operation and efficiency. however after the assembly there is no way that gap can be measured from outside. The system measures the cup and hub using two lvdt and internal algorithm computes the size of shim required to maitain predefined gap. the system then asks operator to put shim on cup and ensures appropriate size shim is placed. once the shim size is perfect only then system allows operator to do further assembly

In addition all assembly results are logged in mySQL database for report generation

  • Client: Volvo Eicher Commercial Vehicles
  • Technologies: LabVIEW, LVDT, PCI Data Acquisition, NI 6221, Hydrolic and pnumatic Control, RealTime, Database, Excel Report Generation, poka-yoke

Vision Inspection System

Project Name

Project Description

In many industries quick measurments of parts is essential Vision insection system provides stage based measurement system for such task A cemra is used to capture the image of object and internal calibration then maps the pizel size into mm based scale.

User can then perform measurements like distance, angle, diameter measurement etc. and report can be produced dynamicall

User can draw overlays on image to do annotations. Also rich GUI allows completely flexible workflow.

  • Client: Lensel Optics Pvt Ltd
  • Technologies: Qt, C++, Vision Inspection, image processing, Database, Excel Report Generation

Uroflowmetry

Project Name

Project Description

It is designed to monitor the urinary volume and flow rate within a urine collection beaker during micturation. When the micturation process starts, a volume change is sensed advanced microcontroller based device, which determines and stores urinary volume,flow rate and time along with other parameters.

At the end of micturation process the microcontroller based device programmed to determine parameters relating to urinary flow like voided volume, voiding time, flow time, maximum flow rate, average flow rate and time to maximum flow.

It also provides the graphical flow curve of the micturation process:

See Report
for more technical details...
See Specifications

Solar Data Logger

Project Name

Project Description

The solar data logger(JASDAS-2113)is a device capable of recording data from various weather sensors.With Modbus extension available in data logger,inverter and energy meter parameters can be recorded as well.Apart from logging data the device uploads the log to remote web server.The internet connectvity to the device can be provided using various options like LAN/Wifi/2G/3G(External router and 2G/3G dongle is required).

The data can be uploaded to our server or client's server using FTP Push service.Optionally data logger can be interfaced with SCADA system using Modbus(485/TCP) to publish the weather parameters.

The data logger comes with bundled software.The software offers following features 1.Remote configuration of system over Ethernet. 2.downloading logged data to PC in csv format. 3.Live view of only weather parameters.

for more technical details...

Technical Specifications
  • Technologies: Qt, C++,Modbus(485/TCP),FTP,UDP,LAN/Wifi/2G/3G(External router and 2G/3G dongle

Show Control Automation With Multiple Videos And DMX Light Synchronization.

Project Name

Project Description

The system is basically designed for entertaining purpose.There is Videos 3 HD high bitrate displays with synchronizing DMX light.The important part in it is multiple HD videos are playing on different with multiple DMX light at the same time.

The whole show is controlled using Android app or phone.And per video plays at the streaming rate of 40 Mbps for respective screen.The function of fountain is also controlled.

for more technical details...

Technical Specifications
  • Client:Kanheri Math
  • Technologies: Qt/C++,control card,video control card

Solar SCADA

Project Name

Project Description

Solar SCADA is SCADA and Data logging system and will be used to acquire,log and present data from Frameters,HT Panel 1 Parameters, HT Panel 2 Parameters,Historical Data View,Live Trend View,User Editor,Login,Port Settings,Alarms Window.

Alaram Window will provide alaram if values are not in range.

for more technical details...
Technical Specifications
    Client:Sun Technologies
    Technologies:LabView,Modbus(TCP-IP/Serial),Alaram System,Data Acquisition System

RFC Panel

Project Name

Project Description

The system is basically designed for entertaining purpose.There is Videos 3 HD high bitrate displays with synchronizing DMX light.The important parts in it Video and audio control,DMX light control,Curtain up and down control,blast machine control, hall light dimming control,laser light control,uv light control,led rope control.

whole show is controlled using android app which runs on a tablet or phone.

There is an interesting video of Ramoji Film City...
Watch here
  • Client:Ramoji Film city
  • Technologies: ARM embedded, Linux, QT/c++, 8 bit AVR, assembly and driver programming, android control application development,Egale

Show Automation With Video Mapping.

Project Name

Project Description

By designing this system we make the garden area entertaining as well as interesting. Here the video will play on multiple screens simultaneously and screens are connected using HDMI interface. Those all screens are controlled by only single controller which is connected to HDMI using serial communication interface.

Playing video functions is controlled by using Android Phone.

Technical Specifications

PCB designing

Our team


  • Client:OMAXE
  • Technologies: Qt/C++,control card,video control card,Egale

Weather Monitoring System

Project Name

Project Description

Weather Monitoring System logs data of solar radiation, ambient Temperature, humidity, Wind Speed/direction, rainfall, module temperature and barometric pressure.

  • Technologies: Qt, C++,Modbus(485/TCP),FTP,UDP,LAN/Wifi/2G/3G(External router and 2G/3G dongle